Vertical rotor Impact crusher
A. Principle of operation
The feed material is fed through the hopper to the crusher. Further, the material falls on the central plate of the distribution of open rotating table. Shock accelerated plate loaded material and cast it without the brake on the reflective plate, located on the perimeter of the crusher.
Wear-resistant high-strength throwing plates attached to particles of high energy. The geometry of the reflector plates determines the angle of reflection of particles. It can be selected depending on the type of mineral and formulation of the problem. Deflector plate can withstand not only the abrasive, and hard knocks. The speed of rotation of the table to a large extent determines the energy that gets loaded with stuff. The choice of this rate has a direct impact on the degree of fragmentation. A thorough study of this issue has led to diverse forms of crushing instrument with optimum shock-reflective effect.
Impact crusher MAG Impact is actually a vertical impact crusher VSI (Vertical Shaft Impact-tor). It has the following characteristics:
• incomparably good form of stone
• Variable degree of fragmentation, depending on the situation in the company operating the
• Real-time curve obtained after crushing of stone size, almost regardless of the wear
• High performance
• Feed size up to 180 mm
• Economical grinding of abrasive materials
• A simple and time-consuming maintenance thanks to its compact and easily accessible tipped tools
• Reduce energy consumption
• Wearing parts of the newest and best quality, selected depending on the application
• Two-layer molding Xwin metal mertix composite
VSI5X Impact crusher replaces the following:
• One or more of the classical shock-crushers (HSI)
• Multiple levels of conical crusher
• Kombinatsiyu of the cone crusher and granulator. Or bar-hammer-and-drum ball mill.
Vertically – impact crusher is equipped with our best: chrome molding (62-64 HRc) and martensite, to protect:
• Corps of crusher
• The rotating table and its components
• Shaft with bearing units
• driving the tunnel
Fields of application:
Thanks to the know-how of the company MAGOTTEAUX in casting and crushing equipment Mag Impact is used for the following materials: * bauxite, quartzite, slag, granite, greywacke, quartz-porphyry, sandstone, rhyolite, gabbro, gneiss, quartz pyrite, basalt, diabase, flint limestone, dolomite, shell rock, shale, blast-furnace slag, glass, concrete house.
Simplicity in service productivity
A. Modulating Machine
Different versions of versatile combining crushing tools allow to adapt to changing conditions:
Various combinations of options when using the crushing tools allow you to accurately set up crushing plants to changing requirements:
- Rotating tables with different diameters from 3, 4 or 5 shock boards.
- Impact fees of different design.
- Reflective board with different reflective angles.
- One or two engines, depending on the desired performance, with the possibility of subsequent retrofitting.
- Different material and design of armored cards, depending on the nature of the feed material.
Other features of regulation and choice in relation to the inlet (the boot channel), the elements of the table, the client is recommended in practice.
B. The final product is of superior quality
• Crushing by a pure stroke can achieve excellent cube-shaped high-grade high-grade gravel and sand and crushed it, regardless of performance and composition of the load.
• Thanks to intensive research and development of its own crusher all the particles reach reflector boards with high energy. Thus a high degree of fragmentation and unusual ploskosnost fracture.
• End stone is stronger (reduction of stone damage microcracks) crushed sand, crushed stone and high-grade gravel especially for applications with high demands.
B. Crushed sand, gravel and pebbles for projects with very high demands
Products made at the MAG Impact crusher is especially suitable for the production of:
• Concrete for large tunneling projects and Lotina
• Superior coverage of the roadway on the motorways, express roads, racing distances
• High-speed sections of the road
• Details of the precast concrete
MAG Impact can also produce additional fragmentation and thus increase the value and use of incorruptibility fractions (even the smallest fraction 2/5 or 5/8 …).
XWIN, patented dual-layer cast consists of high-impact and high tensile strength and extremely wear resistant metallosplava ceramics. This technology, used for the production of drums and reflective boards, provides the following benefits:
- Low cost per ton of wear and tear.
- Keep a good line of screening and the shape of the stone.
- Minor costs for service.
The principle of the crusher
a) Change of spare parts
• MAGOTTEAUX equipped reflective and shock of such a board mounting system that allows quick and safe replacement parts. This technique minimizes the cost of service.
• Impact fees with a simple push-holders vary in a few minutes. Impact plate with a rigid threaded connection can withstand even the biggest shock.
• Opening and closing the lid and the crusher is hydraulically by remote control
• Easy access due to the complete liberation of the crusher
• Compact derrick crane (optional) for easy manipulation of crushing tools
• Normalized and dense body with a shaft and bearing units is cooled and lubricated by continuous circulation lubrication.
b) Active and passive safety
• Vibration Detector
• Alarm lid opening
• Indication of the level and oil circulation
• Optional automatic lubrication grease lubricant for sealing the upper bearing
• Indication of rotation
• Safety valve cover in the raised position
c) Support of professional engineers and technicians during installation and setup of equipment
After preliminary examination, we will support you with:
• Select the best equipment for your purpose crusher application
• Installing and configuring the ideal MAG Impact in your production line
• Controlled start-up set of components
• Evaluation and optimization of production parameters during the entire life of the plant
• Implementing programs to reduce costs and power
Productivity and innovation
XW / N, patented dual-layer cast consists of impact-resistant, high tensile strength metallosplava and ceramics with high resistance to wear. This technology, used for the production of drums and reflective boards, has the following advantages: • Low cost per ton of wear and tear.
• Stable and good line and shape of the sieving stone.
• Low cost of service.
Shock semi-mobile crusher, vertical rotor
Semi-crushing plant consists of a hopper, crusher, greasing installation, electrical panel and support structure with a grocery conveyor. The material to be processed is fed through a conveyor belt or vibratory feeder (it is in this setting) in the crusher hopper. In the crusher the material is crushed and goes through the issuing vysypnyh tray conveyor.
When changing conditions of demand for the material equipment has the ability to react quickly to any changes: you can change the composition of the product fraction by changing the rotor speed. Changing the speed of the rotor is produced by replacing the pulley, or by means of the inverter. In the technological process of crushing plant is most often posed as a 2nd or 3rd stage of crushing. In this crusher crusher features combined with kubizatorom, and thus guarantees a high degree of cube stone output.
The advantage of the crusher is not only the combined function, but also a very simple operation (120 liters of oil to lubricate the rotor and to lift the lid, replacement 1h/god), but the beat and fast replacement of the rotor and stator. Cover after disconnecting the clamp wedges hydraulically shifted. Changing parts of the crusher takes a minute, thus avoiding downtime in production.